Sdr forms, frozen process change request forms, etc. Aug 01, 2019 the as9102 standard defines first article inspection as, a planned, complete, independent, and documented inspection and verification process to ensure that prescribed production processes have produced an item conforming to engineering drawings, dpd, planning, purchase order, engineering specifications, andor other applicable design documents. The organization shall use a representative item from the first production run of a new part or assembly to verify that the production processes, production documentation and tooling are. Design documentation usually a 2d drawing tiff or pdf or for parts that are. To evaluate the discus desktop products with your input files. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical. Where a fai is requested by purchase order identified by an lh fai number, the first article inspection shall be completed before the delivery to lh of the first article of a part number pn, and provided to lh before shipment of the parts. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and. A first article inspection fai is an evaluation method conducted. Q2a first article inspection fai as9102 a hard copy of this document may not be the document currently in effect. Product accountability raw material, specifications and special processs, functional.
First article inspection can be defined as the complete analysis of the first item created in production to confirm correct setup and process configuration. First inspection plan for regular inspection and second inspection plan for new material or when the material revision changes. A first article inspection fai is an official authentication method for a manufacturing process. Establish requirements for performing and documenting first article inspection. Fai report characteristic accountability first article inspection test results production product acceptance 5. Report formats usually with crosssections showing dimensions are as follows. Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. How to create a first article inspection report in 5 steps. As9102 first article inspection procedure provides precise conformance to as9102 aerospace standard ms word and ms excel forms included no need to additionally purchase as9102. Supplier first article inspection document number wi0036 version 1.
Requirements first article inspection reports are to be recorded in english or in a language specified by the customer. First article inspection is fai design verification. The following procedure applies to all first article inspections unless alternate. Activities to be performed throughout the first article inspection process and the. Frequently used in the aerospace, medical device and automotive industries, fai reports are becoming a standard process to ensure quality and.
If the procedure is listed, then the requirement is a redundant paper exercise and not value added. Fai planning should address the activities to be performed throughout the first article inspection process and the responsible organizations for those activities. First article inspection service on all pcb assembly orders. First article inspection fai as9102 lockheed martin. Any interdepartmental transfer of the fabricatedassembled product is exempt from a second first article provided the initial location completed and approved the first article. Specifically designed to enable you to organize an intelligent tdp, discus quickly captures all the requirements. A fai report utilizes the dimensional properties of a production part in comparison to design specifications. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. Configurable inspection types recognize when a first article has resulted in the inspector being presented with additional instructions at receiving or in manufacturing. First article inspection guidebook issue date page sqag001 2 22 feb 2018 9 of 31 uncontrolled if downloaded or printed 8. Yes na fixed process documentation attached reference honeywell e. The qualification procedure should include all requirements. The fai record shall not be considered complete until all non.
First article inspection report requirements issue 2 4th april, 2011 attachment 1 page 2 of 14 if any of the following changes occur, this procedure shall be invoked. For first inspection assign the mics used for regular. A first article inspection is typically called for in a purchase order contract between the producer and buyer. The first article inspection fai procedure includes a first article inspection data sheet and a first article inspection report form as a guide. The terms item plural items, po, buyer, and seller used herein shall have the same. Extract the dpd design characteristics required for product realization. I acknowledge that i have read and adhered to microscans first article procedure and the above mention part is fully compliant to the drawing and the appropriate process documentation is attached. This first article inspection form template makes documenting and tracking first article inspections quick and easy. A first article inspection fai is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or. A first article inspection report is the document that certifies that each sample was produced and inspected according to the customers specifications. Understanding the identification tagging system an incoming inspection checklist details exactly what quality. As9102 revision a first article inspection report form. Generating and completing a first article inspection report. Is a first article inspection fai procedure required by iso 485.
Part number part number when delivered to engineering drawing requirements. Suppliers may use their own format for fai reports if they contain all required. Part name nomenclature of the article listed in block 2. The as9100 rev d defines first article inspection as a production process verification activity, so all designs should be completed before an fai is conducted. First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. A hard copy of this document may not be the document currently in effect. First article inspection sample size six sigma isixsigma forums old forums general first article inspection sample size this topic has 1 reply, 2 voices, and was last updated 18 years, 5 months ago by denton. Items to be checked by the fai are wide and varied and may include distances between edges, positions of holes, diameters and shapes of holes, weight, density, stiffness, color or surface. The first article inspection fai procedure provides instruction on conducting first article inspections and the method of documenting a first article inspection. With a computerassisted ca first article inspection, the process of handling customer data would be the same as the manual method. To open an existing fair belonging to your company, click the first articles tab select generateview first articles select view e first article report click view all for a complete list of fairs that have been created in your company account. If you require more accurate inspection, we can ship the first article board to you so that you can carry out inspection in your own workshop. First article inspection fai equipment used dimensions vs. A first article inspection fai is an official authentication method for a.
Note that touch up is considered a special process as well. This includes all details and subassemblies which constitute the end item ordered. With our free first article inspection report fair forms, you can manually complete to fill the forms on excel or other spreadsheet software. First article inspection fai report in accordance with sae as9102, to indal technologies inc. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the composition of the material used, all the way down to more esoteric features such as cleaning and coating. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. The organization should have a process to plan for completion of first article inspection, or should plan first article inspection activities prior to the first production run. First article inspection quickly create your ballooned drawings and fai forms with discus. Provide instructions to suppliers and lord personnel for the documentation and submittal of first article inspection reports when required by the purchase order or inspection procedure requirements. The organizations system shall provide a process for the inspection, verification, and documentation of a.
First article inspection supplier printed copies are for reference only. First article inspection fai is a process to validate your manufacturing process can produce an item that meets the requirements as designed. Most companies have a specific quality process flow for the entire manufacturing. First article inspection is the detailed measurement and analysis of the initial results of a production process to make sure that results match specifications. As9102 first article inspection procedure jnf specialties. Asensjac9102 revision a aerospace first article inspection requirement 8. The supplier shall perform a first article inspection for this part number if any of the. If there are specifications that are not included in the. First article inspections form a critical part of quality management, but they dont form the only part. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. This type of layout is generally performed on the first part and encompasses all dimensions.
How to create an as9102 first article inspection report. As9102 aerospace first article inspection requirement invoked by as9100 7. Q2a first article inspection fai as9102 revised added. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. First article inspection fai report guide northrop grumman. Supplier requirements for first article inspection. In free trial mode, you can try out discus desktop for an indefinite period of time, but you will only be able to operate on the included set of input files the example tdp, drawing, and specification files. The cubic qa department for the fabricatingassembly location is responsible for first article inspection and validation. You may reference the procedure, internal specification, internal report, etc. Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. Q2a first article inspection fai as9102 revised added note.
To evaluate the discus desktop products with your input files, you can obtain a 30day evaluation license by selecting the get. Once first article circuit board comes out, you have 2 options to implement their first article approval. Product accountability raw material, special process, functional testing. For basic check and inspection, we can email you images of first article board. First article inspection reports fairs submitted to bae systems shall comply with the process and requirements stated in as9102 and this document. Fai first article inspection jesse garant metrology center. The purpose of this standard is to provide a consistent documentation requirement. When to conduct a first article inspection inspectionxpert.
As9102 first article inspection report fair guidelines. The document is intended to guide how this is achieved. The first article inspection establishes the baseline for all subsequent random testing, because it checks every dimension and specification against the drawings, and the actual dimensions of each measurement are recorded, not just passfail checks. Supplier first article inspection document number version. The company shall perform first article inspection fai on items that represent the production process. Instructions first article inspection fai report for form mdc 1016 1. First article layout this is the traditional way of generating dimensional analysis based on a set of engineering drawings. A first article inspection fai is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or assembly.
Demonstrate that the manufacturers of the product have an. Provide instructions to suppliers and lord personnel for the documentation and. Requirements of any digital data files that disclose directly or by reference the physical or functional requirements, including data files. Once the design is finalized and production processes have been determined. The terms item, po, buyer and seller used herein have the same meaning as work, contract, lockheed martin. The delta fai records only those characteristics affected by the revision, provided an approved fai is on file for the previous revision. A fai report utilizes the dimensional properties of a production part in comparison to design.
The current version is always the version on the lockheed martin network. Approved supplier to receive a bhge production purchase order, a supplier must be qualified per bhge quality. This procedure is not applicable to standard catalog hardware or deliverable software. A verification that the article being inspected complies with the changes made to the lord drawing or lord customer drawing. How to set up a first article inspection procedure bizfluent. The verb first article inspection is the act of comparing a physical sample part with the specifications usually a detail drawing, or blueprint against which it was made. First article inspection kit according to sae as9102. Many organizations meet this requirement by complying with the as9102b first article inspection fai standard sometimes referred to as production process verification.
I acknowledge that i have read and adhered to microscans first article procedure and the above mention part is fully compliant to the drawing and the appropriate process documentation is. The fai shall be performed for a new part representative of the first production run. Change letter or edition and issue of the part number, as applicable. Establish a process to extract the applicable dpd design characteristics. Apply to inspector, quality assurance inspector and more.